Warehouse Slotting Efficiency
Estimate pick path savings from optimized slotting (Golden Zone). Enter values for instant results with step-by-step formulas.
Formula
Savings = Picks × (CurrentTime - OptimizedTime) × LaborRate
The calculator estimates the reduction in 'Travel Time' (walking) achieved by moving high-velocity SKUs closer to the shipping dock or into the ergonomic 'Golden Zone'. This reduction in minutes per pick translates directly to labor cost savings.
Worked Examples
Example 1: E-commerce Fulfillment
Problem:500 picks/day. 3 mins/pick. Poor slotting (Efficiency 50%). Labor $20/hr.
Solution:Current Cost: $500. Optimized (90% Eff): Saves ~16% time (0.48 mins/pick). Daily Savings: 500 * 0.48 / 60 * $20 = $80/day.
Result:$20,000/yr Savings
Frequently Asked Questions
Does slotting affect safety?
Yes. Putting heavy items in the Golden Zone reduces back injuries. Putting them high up or low down increases injury risk.